Loadrite Insight HQ
Grow with the power of Loadrite Insight HQ.
Loadrite Insight HQ centralizes operational productivity data onto easily interpretable dashboards, enabling the monitoring of alerts and review of shift playbacks. It consolidates all critical operational information in a single location, facilitating real-time tracking of progress towards goals and enabling proactive decision-making.
Without such systems, production data for aggregates can be delayed, inaccurate, or necessitate tedious manual collection. This poses challenges for quarry, fleet, and plant managers who need timely and reliable information to make decisions that impact production positively during their shifts.
right in the palm of your hand.
Real-time visibility of all your production metrics (load/haul, processing and products) from your excavators, haul trucks, ADTs, conveyors, and loaders
Proactive customizable alerts keep you informed of lost productivity opportunities. By raising awareness that your operation has drifted outside your plan, corrective actions are easy and timely.
InsightHQ provides a summary or transaction-level historical data. Customizing your reports using the report builder allows you to focus on what’s important to your business.
Using production data (payload, cycle times and speed) overlaid with location, an animated replay provides an objective view for alternative haul plans, incident safety reviews and operator training.
Loadrite Insight delivers
everything you need to know to grow.
How it all works.
InsightHQ draws data from Loadrite loader, excavator, haul truck and conveyor belt scale sensors into centralized cloud storage. Only InsightHQ offers a built-in Scheduler to provide the "what, where and when" of your unique workflow.
Production - Tons, TPH, production targets
Product type - Including unprocessed material: shot rock, run-of-mine and surge pile material
Locations - Machine location and destination, load and dump locations
Time and events - Cycle times, downtime events, uptime
Machine types - Wheel loader, excavator, rigid body haul truck, ADT, LHD, excavator, conveyor belt, mobile crushers, mobile screens and more
Schedule - Shift and machine assignments
Missed targets - Understand when and where production falls short of targets, with the ability to quickly isolate the source of the problem
Monitor productivity - Don’t wait for daily production reports, view your production progress on dashboards during the shift
Inconsistent ROM feed - Highlight under and overloading that creates inconsistent haul events. Cycle time analysis identifies truck cycle counts, tons and delays that potentially lead to starving the crusher
Incorrect dumping - Haul truck location tracking highlights potentially incorrect dumps to a surge pile that may reduce plant production
Speeding and incident analysis - Identify speeding violations to maintain a culture of safety and replaying near-miss events with reliable visualization replays
Testing plant modes - Scheduler builds modes to target specific product mixes and compare performance and test scenarios
Processing inefficiency - Monitor recirculation rates and production of waste to track the performance of the plant as well as tracking product added to or removed from each stockpile
Plant downtime analysis - It’s easy to identify inefficiencies, solve and monitor the improvement, and unintended impacts
Poor blast fragmentation - Monitor blast yield and oversize material hauled for feedback to your blast contractor to improve
Production management - Compare production in each stage of your operation (pit to plant, plant to stockpiles, loadout) to compare with orders
Incorrect invoicing - InsightHQ produces summary and detailed reports. These support your customer billing, to reduce error and ensure you are paid for what you sell
Loadrite uses a solid foundation of industry-leading Loadrite scale sensors and hardware, built on a legacy of best-in-class payload measurement. Now InsightHQ uses these sensors to create insights for a digital transformation of your operation.